Starlinger - Recycling Line recoSTAR dynamic

rECO Width Length Height Dimensions in mm / inch recoSTAR dynamic Type 65 85 105 125 145 165 215 Height in mm 3850 3850 4100 4100 4100 4100 4800 Height in inches 150 150 160 160 160 160 189 Width in mm 10000 10000 10000 10000 11000 11000 11000 Width in inches 400 400 400 400 440 440 440 Length (with degassing) in mm 8500 9500 10800 14000 16000 17000 19000 Length (with degassing) in inches 340 380 430 550 630 670 750 Technical Data recoSTAR dynamic Type 65 85 105 125 145 165 215 Output [kg/h]* 150 – 250 300 – 500 400 – 750 650 – 1000 850 – 1200 1200 – 1600 2000 – 2400 Output [lbs/h]* 330 – 550 660 – 1100 880 – 1650 1430 – 2200 1870 – 2650 2650 – 3530 4400 – 5290 Energy consumption [kWh/kg] 0.2 – 0.35 0.2 – 0.35 0.2 – 0.35 0.2 – 0.35 0.2 – 0.35 0.2 – 0.35 0.2 – 0.35 Energy consumption [kWh/lb.] 0.09 – 0.16 0.09 – 0.16 0.09 – 0.16 0.09 – 0.16 0.09 – 0.16 0.09 – 0.16 0.09 – 0.16 * without degassing SMART feeder Diameter [mm] 900 1100 1270 1430 1580 1650 2050 Diameter [inch] 35.5 43.5 50 56.5 62.2 65 81 Drive power [kW] 37/45 75/90 132/160 160/200 200/250 200/250 400/500 Extruder Screw diameter (L/D) [mm] 65 (24; 40*) 85 (24; 40*) 105 (24; 40*) 125 (24; 40*) 145 (24; 40*) 165 (24; 40*) 215 (24, 40*) Screw diameter (L/D) [inch] 2.5 (24; 40*) 3.3 (24; 40*) 4.1 (24; 40) 4.9 (24; 40*) 5.7 (24; 40*) 6.5 (24; 40*) 8.5 (24; 40*) AC drive [kW] 45/55 75/90 110/132 160/200 200/250 315/345 470/530 * with degassing Downstream equipment Degassing: vacuum, cascade vacuum, high vacuum m m m m m m m Water ring pelletiser l l l l l l l Strand/automatic strand pelletiser alternative alternative alternative alternative alternative alternative alternative Underwater pelletiser alternative alternative alternative alternative alternative alternative alternative l standard m option recoSTAR® is a registered trademark of Starlinger & Co Gesellschaft m.b.H. All data depending on design! We reserve the right to technical modifications. DPR-24821-08V Side feed compounding with output feedback loop allows up-cycling through exact dosing straight into the extruder. Radiant extruder heat is used for the SMART feeder air-flush, allowing higher moisture content. Dynamic automation package: constant production, higher output and flexibility. Optimal operation point through speed controlled SMART feeder drive and actively controlled input slider. Extruder screw and barrel are wear resistant; optionally ultra wear resistant. User friendly control panel design, LED user elements, automatic start-up and stand-by, one-button start/stop, etc.. Optimally prepared material is continuously fed into the extruder by centrifugal force. Large SMART feeder for a wide range of input materials. Enlarged operation window due to water cooled bottom. Feeding via cyclone in-line with production line, nip roll feeder and conveyor belt; simplified start-up through control of filling level. High automation, increased energy efficiency and a wider range of applications are the key highlights of the recoSTAR dynamic recycling lines and complement a well-proven technology. The rECO concept is an innovative approach that improves the energy efficiency of the recycling line. The overall energy consumption kW/kg is reduced by approx. 10%. The benefit for the client is reduced costs, benefit for the environment is reduced carbon footprint. The rECO package includes amongst others:  New drive concept for the main extruder drive  New drive configuration for SMART feeder  Main motors in IE3 standard  Barrel heating with infrared heaters  Energy recovery solutions are optionally available for various process steps. RECYCLING LINE recoSTAR dynamic for post-consumer waste and production scrap, wide range of applications, inline recycling, superior functionality with SMART feeder, dynamic automation package for higher output, increased energy efficiency Starlinger recycling technology Furtherstrasse 47a 2564 Weissenbach, Austria T: + 43 2674 800 3101 F: + 43 2674 86328 E: recycling@starlinger.com recycling.starlinger.com Starlinger Head Office Sonnenuhrgasse 4 1060 Vienna, Austria T: + 43 1 59955-0, F: -180 Starlinger & Co Gesellschaft m.b.H. A member of Starlinger Group

recoSTAR dynamic 18 17 19 16 20 1 2 3 4 5a 6 7 8 5b 16 17 18 19 20 21 The SMART feeder optimally prepares the input material and feeds it into the extruder by centrifugal force. The dynamic automation package regulates the ideal operation point. Automatic speed adjustment of rotating disc and positioning of loadcontrolled intake slider leads to increased output. Higher levels of humidity can be processed. The wear-resistant extruders are designed and manufactured in-house. The optional degassing extruder purifies the melt from volatile contamination and monomers. Highly printed, very humid or organically contaminated input material requires the C-VAC module, hygroscopic input material the H-VAC module. Melt filters for continuous removal of solid contaminants are available. The optional backflushing function reduces costs for filter screens and operator intervention. In case of higher contamination, a power backflushing or continuous melt filter is recommended. The pelletising system is chosen depending on wpolymer type and preferred pellet shape. In case of automatic strand pelletising, broken strands are automatically inserted into the strand pelletiser without operator interference. Alternatively, manual strand, water ring, or underwater pelletising are available. The high pellet quality ensures the production of an end-product with the characteristics of the original product. Up to 100% reuse is possible. Additives can be added to increase the possibilities of reuse by adjusting pellet characteristics. State-of-the-art recycling technology with extended functionalities such as SMART feeder and dynamic automation package. Designed for processing film, fibres, thermoplastic in-house production scrap and washed post-consumer waste from materials such as PE, PP, PET, PES, PA, PLA, PS, PPS as well as foamed products. The most efficient solution for hygroscopic and wet materials. SMART feeder for ideal material preparation prior to extrusion through performing simultaneously the following: S shrink & cut M mix & homogenize A active feed & control R rotate & friction T temperature & dry RECYCLING LINE recoSTAR dynamic degassing unit material preparation melt filtration C-VAC module pelletising unit filling station 8 9 10 11 12 13 14 15 1. Conveyor belt/screw 2. Single-shaft cutter, stand-alone 3. Conveyor belt with metal detector 7. Extruder 4. Nip roll feeder 5. Edge trim cyclone 6. SMART feeder 8. Degassing extruder 9. Melt filtration, discontinuous 10. Melt filter without backflushing 11. Melt filter with backflushing 12. Melt filter with power backflushing 17. Strand pelletiser 18. Automatic strand pelletiser 19. Underwater pelletiser (UWP) 20. UWP with inline crystallisation 21. Filling station 13. Continuous melt filter 14. Band filter 15. C-VAC degassing extruder with first and second degassing port 16. Water ring pelletiser 7 6 5 4 3 2 1 Machines pictured may include equipment sold as options.

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