
Recycling line
recoSTAR PET
This product line is available in three different versions. All systems are equipped with FIFO pre-drying and single-screw extrusion and differ in terms of IV increase and VOC reduction. All versions are approved for the production of food-contact PET regranulate.
recoSTAR PET art
High-end bottle-to-bottle recycling line for the recycling of post-consumer bottle flakes after the washing process. The end product is melt-filtrated, uniform granulate of highest purity with lowest VOCs.
FIFO pre-drying of the PET bottle flakes ensures optimal preparation for subsequent extrusion. Single-stage drying with hot, dessicant air according to the First-In First-Out principle.
Single-screw extrusion with short melt phase. The melt pump increases the overall output, stabilizes the melt pressure and ensures a stable process and consistent melt quality.
Highest energy efficiency is ensured by various design features. Energy recovery is available for the pre-heater of the SSP and the final pellets. Alternative energy sources such as natural gas or steam can be used as a cost-friendly alternative for heating.
Compact design: The set-up of the recycling line is flexible, the most popular options are L, U, or line layout. Each layout option utilizes minimal footprint while maintaining access to relevant operation and maintenance points.
- for post-consumer PET bottle flakes
- FIFO pre-drying, single-screw extrusion
- FIFO Solid-State Polycondensation (SSP)
- high-end bottle-to-bottle recycling
- automatic food-grade quality monitoring
- approved by multinational beverage brand owners

recoSTAR PET art
Advantages recoSTAR PET art
- Outstanding food-contact decontamination
- Adjustable IV increase
- FIFO procedure ensures uniform treatment
- Low energy consumption
- Small machine footprint
- Convenient operation and maintenance
recoSTAR PET FG/FG+
State-of-the-art recycling technology for the in-house recycling of PET flakes from bottles, preforms, strapping bands and sheets, as well as for the recycling of post-consumer bottle flakes after the washing process. The end product is melt-filtrated, uniform granulate that can be used for a wide range of food-contact applications.
recoSTAR FG and FG+ recycling lines are cost-effective recycling systems for producing food-grade rPET pellets with compact footprint, minimal energy consumption and moderate IV increase.
- for production and post-consumer scrap, preforms, bottle and sheet flakes
- integrated pre-drying
- dust-free processing
- energy-efficient
- high ROI
- full automation

Advantages recoSTAR PET FG/FG+
- Food-contact decontamination
- FIFO ensures uniform treatment
- Direct processing Flake to Product
- Improved production efficiency
- User-friendly touchscreen and high automation
- Modular design provides flexibility
Process descriptions

PET art
1. Screw conveyor 2. Metal separator 3. Combined drying unit 4. Extruder 5. Melt pump 6. Melt filter with backflush 7. Underwater pelletizer with inline crystallization 8. Post-crystallization unit 9. Seperate vacuum feeding system 10. SSP preheater 11. Heat exchanger for preheater 12. SSP reactor 13. Discharge unit 14. Heat exchanger for pellets 15. Pellet water cooler 16. Storage silo

recoSTAR FG
1. Feeding screw 2. Hot air drying unit 3a/b. Pre-drying unit/pre-drying unit under vacuum 4. Extruder 5. High-vacuum degassing extruder 6. Melt filter without backflushing 7. Melt filter with backflushing 8. Strand pelletiser 9. Automatic strand pelletiser 10. Underwater pelletiser 11. Underwater pelletiser with inline crystallisation 12. Storage silo

recoSTAR FG+
1. Feeding screw 2. Hot air drying unit 3a/b. Pre-drying unit/pre-drying unit under vacuum 4. Extruder 5. High-vacuum degassing extruder 6. Melt filter without backflushing 7. Melt filter with backflushing 8. Strand pelletiser 9. Automatic strand pelletiser 10. Underwater pelletiser 11. Underwater pelletiser with inline crystallisation 12. Storage silo