Recycling line
recoSTAR PET

This product line is available in three different versions. All systems are equipped with FIFO pre-drying and single-screw extrusion and differ in terms of IV increase and VOC reduction. All versions are approved for the production of food-contact PET regranulate.

 

recoSTAR PET art

High-end bottle-to-bottle recycling line for the recycling of post-consumer bottle flakes after the washing process. The end product is melt-filtrated, uniform granulate of highest purity with lowest VOCs.

FIFO pre-drying of the PET bottle flakes ensures optimal preparation for subsequent extrusion. Single-stage drying with hot, dessicant air according to the First-In First-Out principle.
Single-screw extrusion with short melt phase. The melt pump increases the overall output, stabilizes the melt pressure and ensures a stable process and consistent  melt quality.
Highest energy efficiency is ensured by various design features. Energy recovery is available for the pre-heater of the SSP and the final pellets. Alternative energy sources such as natural gas or steam can be used as a cost-friendly alternative for heating.
Compact design: The set-up of the recycling line is flexible, the most popular options are L, U, or line layout. Each layout option utilizes minimal footprint while maintaining access to relevant operation and maintenance points. 

  • for post-consumer PET bottle flakes
  • FIFO pre-drying, single-screw extrusion
  • FIFO Solid-State Polycondensation (SSP)
  • high-end bottle-to-bottle recycling
  • automatic food-grade quality monitoring
  • approved by multinational beverage brand owners

recoSTAR PET art

Advantages recoSTAR PET art

  • Outstanding food-contact decontamination
  • Adjustable IV increase
  • FIFO procedure ensures uniform treatment
  • Low energy consumption
  • Small machine footprint
  • Convenient operation and maintenance

 

 

recoSTAR PET FG/FG+

 

State-of-the-art recycling technology for the in-house recycling of PET flakes from bottles, preforms, strapping bands and sheets, as well as for the recycling of post-consumer bottle flakes after the washing process. The end product is melt-filtrated, uniform granulate that can be used for a wide range of food-contact applications.

recoSTAR FG and FG+ recycling lines are cost-effective recycling systems for producing food-grade rPET pellets with compact footprint, minimal energy consumption and moderate IV increase.

 

  • for production and post-consumer scrap, preforms, bottle and sheet flakes
  • integrated pre-drying
  • dust-free processing
  • energy-efficient
  • high ROI
  • full automation

 

 

Advantages recoSTAR PET FG/FG+

  • Food-contact decontamination
  • FIFO ensures uniform treatment
  • Direct processing Flake to Product
  • Improved production efficiency
  • User-friendly touchscreen and high automation
  • Modular design provides flexibility

Process descriptions